Automation engineering plant heads trust with their uptime
AIO Automation designs, programs, and manufactures PLC/SCADA control systems, custom control panels, and machine vision inspection lines for pharmaceutical, FMCG, and process manufacturing plants — engineered for GAMP 5 and 21 CFR Part 11 compliance from day one.
Engineering precision, total reliability, data integrity
AIO Automation is a full-spectrum industrial automation company based in Anand, Gujarat. We deliver end-to-end solutions spanning PLC programming, SCADA/HMI development, machine vision, and complete plant-wide automation for manufacturers across India.
Our Mission: to empower manufacturers with reliable, scalable and intelligent automation that minimises downtime, maximises OEE, and drives measurable ROI — from first sensor to final dashboard.
One partner, every layer of automation
HMI → SCADA Upgrade
Migrate standalone HMIs to fully networked SCADA with real-time monitoring, alarms, historian & remote access.
Central Reporting
Auto-generate shift, daily & weekly reports from multiple PLCs into one unified dashboard.
Central Control System
Consolidate all machine controls under a single supervisory layer — one screen, full plant.
Troubleshooting & AMC
On-site & remote fault diagnosis, emergency support, preventive maintenance contracts.
Vision & Camera Systems
2D/3D inspection, barcode/QR reading, defect detection, OCR and vision-guided robotics.
Industrial Printers
Inkjet, laser, thermal coding; labelling & marking with ERP/MES variable data integration.
PLC Solutions
Siemens, Rockwell, Mitsubishi & Delta — programming, migration, commissioning.
Pharma / 21 CFR
21 CFR Part 11 SCADA, OSD & injectable plant automation, audit trails, e-signatures.
Industrial Hardware Supply
Sensors, VFDs, PLCs, IPCs, vision systems, printers, control panels — complete supply chain.
Your trusted partner in industrial automation
Who We Are
A full-spectrum automation company delivering PLC, SCADA/HMI, vision systems, and plant-wide integration for manufacturers across India.
Our Mission
To empower manufacturers with reliable, scalable, intelligent automation that minimises downtime and maximises OEE.
Our Expertise
Deep hands-on experience across Siemens, Rockwell, Mitsubishi & Delta PLC platforms — with specialist 21 CFR Part 11 pharma automation.
Principal engineering leadership behind every project
Mr. Divyesh Sakhia — Founder & Principal Automation Engineer
12+ Years in Industrial & High-Compliance Pharmaceutical AutomationDivyesh brings over a decade of hands-on industrial automation experience, with deep specialization in high-compliance pharmaceutical manufacturing — from GAMP 5 validation standards to 21 CFR Part 11 compliant SCADA architectures.
"To transform industrial manufacturing by engineering rock-solid, vendor-agnostic control architectures that guarantee total data integrity, zero unplanned downtime, and seamless modernization from legacy shop-floor machines to Industry 4.0 standards."
Industries We Serve
Solutions & hardware capabilities
Three core engineering disciplines, built on vendor-agnostic platform expertise.
PLC, SCADA & Distributed Architecture
Multi-brand PLC programming across Siemens, Rockwell, Mitsubishi & Delta, with SQL-backed SCADA and full historian support.
- High-availability logic & recipe management
- SQL database batch logging
- Full historian & secure data archiving
Inline Machine Vision & Defect Rejection
Cognex, Omron Microscan, Keyence smart cameras with barcode/OCR verification.
- 1D/2D matrix verification & OCR/OCV
- Surface defect detection at line speed
- Automated reject & divert systems
Control Panels, MCC & Drive Systems
Rittal/Schneider enclosures, VFDs, structured ferrule wiring.
- In-house CAD schematic design
- DIN-rail mounting & ferrule marking
- Full FAT/SAT verification
Turnkey control panel fabrication
Our workshop builds high-density electrical enclosures using Rittal and Schneider hardware — clean routing, automated labeling, and 100% FAT verification on every panel we ship.
- PLC, VFD & servo drive control cabinets
- MCC & PCC power distribution centers
- Custom stainless steel panels for pharma/food-grade areas
- Automatic ferrule labeling & full documentation
- Integrated high-speed safety relay logic
Built to spec, rated for the environment
Custom Enclosures
MCC, PCC & junction boxes — IP55/IP66 rated for any environment.
Pharma / Food-Grade
Stainless steel panels engineered for cleanroom and washdown areas.
Power & Protection
Distribution boards, busbars, UPS systems, and surge protection.
Documentation
Full GA drawing, wiring diagram, and as-built documentation with every panel.
Vendor-agnostic, platform-independent
We work with whatever control platform your plant already runs — no forced migration to a single vendor.
Siemens
PLC, HMI & drive integration
Rockwell
Allen-Bradley control systems
Mitsubishi
PLC & HMI programming
Delta
PLC & drive commissioning
Inspection and traceability, integrated end-to-end
Machine Vision & Camera Systems
- 2D/3D cameras: Basler, Cognex, Keyence, IFM — installation, calibration, PLC I/O integration.
- Automated inspection: surface defects, colour mismatch, shape and dimensional tolerance at line speed.
- Barcode/QR/OCR reading: 1D/2D barcode, Data Matrix and text recognition for full traceability.
- Vision-guided robotics: pick-and-place, bin picking, seam tracking, palletising.
- Reject & divert systems: air blast, diverter gates, robot eject.
Industrial Printer Integration
- Inkjet, laser & thermal: Markem-Imaje, Domino, Videojet, Zebra — installation, PLC interface, speed matching.
- Variable data printing: date/time, batch no., serial no., expiry, shift code — driven live from PLC or ERP.
- Labelling & marking: pressure-sensitive labels, heat-shrink sleeves, direct part marking (DPM).
- Print verification: camera-based check after print, auto-reject on misprint.
- ERP/MES integration: SAP, Oracle, or custom MES for real-time variable data.
Industrial hardware supply
AIO Automation sources, supplies and integrates all industrial hardware — one partner for every component your plant needs.
Sensors & Transducers
- Inductive, capacitive & photoelectric proximity sensors
- Level, temperature & pressure transmitters
- Load cells, rotary encoders, vibration sensors
- RFID tags & readers for traceability
- Flow meters & ultrasonic distance sensors
VFDs & Motor Control
- Siemens, Mitsubishi, Rockwell & Delta drives
- Soft starters & reduced-voltage controllers
- Motor protection circuit breakers & overload relays
- Power factor correction & harmonic filters
PLCs, IPCs & HMI
- Siemens, Rockwell, Mitsubishi & Delta PLCs
- Remote I/O modules & distributed slaves
- Safety PLCs
- Fanless IPCs & industrial HMI touch panels
Vision, Pneumatics & Panels
- Basler/Cognex/Keyence cameras
- Solenoid valves & pneumatic cylinders
- Custom MCC/PCC enclosures, IP55/IP66
- Stainless panels for pharma/food-grade areas
Industries we transform
Pharma Manufacturing
Full-line automation across oral solid dosage and sterile injectable manufacturing.
- Granulation, blending & compression with in-process weight feedback
- Coating pan closed-loop control & capsule filling with auto-reject
- Blister/strip/bottle packaging with vision & checkweigher
- WFI & PW loop SCADA, vial/ampoule filling, nitrogen blanketing
- Autoclave & lyophiliser cycle control with full audit trail
- Clean utility monitoring and CIP/SIP automation
FMCG & Food/Beverage
Automated CIP/SIP systems, high-speed bottling lines, continuous batch mixing, and sorting conveyors.
Printing & Packaging
Multi-axis web tension control, rotary knife synchronization, continuous cartoning, and automatic rejection systems.
Oil & Gas / Petrochem
SIL-rated Emergency Shutdown (ESD) logic, explosion-proof hazardous panels, remote pipeline SCADA.
Modernization & Greenfield
Turnkey migration from legacy relay/PLC systems to modern distributed controllers with zero production loss.
Automotive Industry
Assembly line automation, robotic cell interlocking, in-line quality inspection, trace-and-track, and poka-yoke error-proofing systems.
21 CFR Part 11, validated end-to-end
Audit Trail & E-Signatures
- Every operator action, set-point change and alarm logged with time, date and user ID
- Level 1 & Level 2 e-sign workflows for critical batch operations
User Access Control
- Role-based login — Operator / Supervisor / QA / Admin
- Active Directory integration
Validation Packages
- IQ/OQ/PQ documentation, URS, FS, risk assessments
- GAMP 5 lifecycle support
From URS to PQ & retrofit support
URS & Requirement Gathering
User Requirement Specification documented in full collaboration with your process team.
Control Architecture (FDS/DDS)
Hardware selection and control architecture defined via Functional & Detailed Design Specifications.
Panel Fabrication
In-house electrical panel build with DIN-rail mounting, ferrule labeling, and staged quality checks.
Software Simulation & FAT
Logic development, simulation testing, and Factory Acceptance Testing before dispatch.
Site Installation & SAT
Cold/hot loop checking and Site Acceptance Testing under live plant conditions.
Complete Regulatory Qualification
Installation, Operational and Performance Qualification (IQ, OQ, PQ) for full regulatory readiness.
Modernization & 24/7 AMC Support
Plant retrofit, legacy migration, and round-the-clock Annual Maintenance Contract support.
Minimum downtime, maximum efficiency
Fault Diagnosis
PLC fault code analysis, wiring continuity checks, network communication diagnostics.
Remote Support
Secure VPN sessions to PLC/SCADA within minutes, live monitoring and online edits.
On-Site Emergency
Engineers dispatched within 4–8 hours in Gujarat, with root-cause analysis after every incident.
Preventive Maintenance
Quarterly/bi-annual AMC visits — firmware checks, calibration, and full service reports.
Six reasons plants choose us as their engineering partner
Proven Reliability
Deep field experience with complex multi-line plants across pharma, food, chemical & general industry.
End-to-End Solutions
Sensor selection, panel design, PLC programming, SCADA, commissioning — one partner, zero gaps.
Multi-Brand PLC Expertise
Siemens, Rockwell, Mitsubishi & Delta — we work with whatever platform you already have.
Fast Turnaround
Rapid deployment and emergency response — minimal disruption to your production schedule.
Pharma / CFR Specialist
21 CFR Part 11 SCADA, OSD & injectable plants, IQ/OQ/PQ, GAMP 5 — fully validated solutions.
Dedicated AMC Support
Post-go-live AMC, remote monitoring, on-call engineers and full documentation included.
Start your engineering consultation
info@aioautomation.in
+91 9898437843
Anand, Gujarat, India